Hydraulic oil is indispensable for the operation of several machines across the world. It is indispensable for hydraulic systems to operate competently and securely. Traditional couplings have been in use for years now. They have some drawbacks including, leakage and restricted flow, amongst others. OEM’s are on the lookout for alternatives to improve a number of factors, including costs of operation and machine uptime. Flat Face couplings are a savior for OEMs. They help OEMs minimize downtime, save fuel, safeguard the population and defend the environment. Below, is a discussion on some advantages of Flat Face couplings over traditional couplings.
A great many power management companies have witnessed a trend for greater operating pressures of approximately 400 bar. What do greater pressures imply? Greater force. Hydraulic couplings manufacturers cannot work by offering 250 bar working pressure any longer. Flat Face Hydraulic Couplings are of use. They’re made especially for applications requiring 400 bar pressures. OEMs will do well by resorting to manufacturers whose engineering program is in line with the current trend.
Restricted Flow Hampers Fuel Efficiency
Fuel costs have gone up in the 21st Century. Thus, the need to optimize and maintain fuel economy. Several factors affect the quantity of fuel consumed. Hydraulic pressure is one of them. As far as couplings are concerned parts should offer superior flow. When the coupling fails to deliver sufficient flow, it is the job of the pump for the hydraulic oil to compensate. In doing this, the pump will draw more energy from the ICE, and thus fuel consumption will increase. Flat Face couplings are for greater flow in hydraulic applications and are beneficial as regards fuel economy.
Leakage Affects Uptime
There are numerous mobile machines worldwide in varied environments, and they perform varied tasks. They must minimize downtime to guarantee a proper return on investment. For a machine is ‘not working,’ there’s the likelihood of missed cutoff date and reduced returns. A traditional coupling that has a leak must be changed. The sooner the machine starts operating, the better. The problem with traditional couplings is that the entire hydraulic system must be drained. Flat Face Hydraulic Couplings are advantageous here. They have a dry break feature that let them connect under residual pressure with no inclusion of air. Thus, there is no need for depressurizing the complete system.
Disconnected Traditional Couplings Are Susceptible To Dirt Ingress
Operating settings can present quite a few dangers to equipment and mainly hydraulic lines. Traditional hydraulic fittings that are disconnected can have sand, dust, dirt etc. They can get into hydraulic lines if not mitigated. This contamination transfers to system components, making them fail over time. The dry break feature of Flat Face couplings makes them advantageous.